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Right about the middle between the two is the idle adjustment bolt it faces out towards the air filter end of the carb. Hey you all; Here are some pics, spring break is here so now I can dedicate my time to removal and cleaning the carbs on … Those carbs are linked together so as long as no one has played with the sync screw between the carbs they should be fine, they are a butterfly carb. 53. Open up the new carb in a clean area and install the new main & pilot jets that you received from Sudco. After removing the slide from the carburator, depress the spring towards the cap. Leave the top nut tight. Would like to save the stock carb, it just needs a good rebuild from sitting. Post Oct 15, 2013 #1 2013-10-15T21:48. Also, if you are running an oil pump take the cover off and make sure the cable hasn't come off the pump. Turn the cable adjusters on the throttle grip housing all the way in, then turn each of them one turn out. Remove emissions stuff Bolts are 5mm. Once this is done, unless otherwise specified, use the throttle body or carburetor adjustment features to take the majority of the slack out of the cables. Unplug the two electric leads to the carburetor heater on the bottom of the carb. Remove the nut that holds the choke cable on the left side, and remove the cable from the bracket. You should be able to lift the rack most of the way out of the machine. Great performance mod for the money. $200.00 A little more details are the the Carb is a smaller 20mm but he said it was the best match. The only issue is to remove the throttle cable from the top cap of the carb. we put 34mm mikuni round slides on it and tossed the stock ones. Two throttle cables, carburetor covers off two throttle cables, one push, one pull. If this has been done, you can reattach if not broken, if so replace cable. Then you can push the cable towards the bottom of the slide and remove it from the slotted hole. Step 2. 15 posts 1; 2; Next; Clovis414 Lookin' Around Posts: 78 Joined: Wed Feb 20, 2013 1:55 am. B. This kit comes with the carb, jets, throttle cable, foam air filter. unscrew the top of the carburator and see if the spring is compressed when turning the throttle. Additionally, the multicable setup has a cable junction that links the top or twist grip cable to the carburetor and oil pump cables. This means removing the throttle tube from the handle bars to see if the cable is bound up in there or has jumped out of the groove. that cable should be for your oil pump. Remove the Harley choke cable from the stock carb. I need some help in the removal of the throttle cables from the carb bank. Step 3. Pull the black boot back and disconnect the choke cable here. Carb for $40.00, just a parts change. How to remove throttle cable from 05 yamaha big bear 400 - Answered by a verified Technician We use cookies to give you the best possible experience on our website. Stuff a clean, dry rag into manifold to keep debris out of motor. You might check that the throttle was replaced into the carburator the proper way, it can be 180 degrees out. Do … By continuing to use this site you consent to the use of cookies on your device as described in our cookie policy unless you have disabled them. Remove the pull side throttle cable (Figure 3, B). Any help would be great. Hi, Anonymous the carburetor throttle shaft wheel has two cables the cable closest to the right side of the bike is the throttle cable and the one closest to the left side is the idle cable. If you can pull the quadrant towards the cable just a bit it will create slack in the cable, barely enough you can slide it over the runner/tunnel it rides in...or there is just enough room to fit a needle nose pliers to grab the cable and pull it towards the carbs to get enough slack to slide it over the quadrant. Remove the old carb! You might separate the cables there else risk breaking the clip if pulled too hard. Remove the spring and plunger from the cable. 8. Remove stock carburetor and stock throttle housing. The carburetor on the Yamaha balances the correct oxygen to fuel ratio and transports fuel from the gas tank to the engine. It spins free, tried everything but distructivly removing it. Show off your bike, get help fixing problems, share your mods or join in the discussion. Hi there. I started to remove the carb and have been stopped by the cable. It is the most outboard cable. I'm just a little stuck on the removal of the throttle cables. Then track the fuel line down to the carburetor and remove the hose. Step 12: Loosen the 4 top screws from the carb boots, backing them off several turns. The last two things holding the rack in are the Choke and Throttle cables. 2. Premium. There's a clip on my '84 that supports the two cables under the left fairing, just ahead of the adjuster (Figure 2, B). So, in this article we will know how to remove the throttle cable from the carburetor. On the choke, before you loosen it pull the choke full on. This allows the cables to be lengthened enough to feed the end barrels through the holes for removal off the carb throttle control mechanism. Be careful not to lose the small cable couplings. Make sure fuel petcock is in “off” position. You have to loosen them … Disconnect the gas line at the carburetor. SOURCE: How do I remove the throttle to replace the cable. Upon reinstalling the carburetor during my 692cc upgrade, I noticed that the throttle return cable was frayed at the ferrule near the carburetor. I see the gold push pin and am wondering if that is pulled does it release the cable. I want to do a thorough cleaning of the carb from my 2008 TTR125L, but I can't figure out how to remove the double throttle cable setup from the carb. Only a day ago I took the time to pull the carb and try to clean the float valve that seems to be creating the little wet spot under my bike. Choke Cable (Evo & Twin Cam) A. i have worked on several phazers. Pull it toward the linkage to maximize the slack from it. Steps to follow: 1. i just helped my buddy pull his stock carbs off. Install: • Breather hose • Fuel hose • Drain hose INSTALLATION 1. calebicey10. 4. Now is a good time to put some new grips on the bike to. Step 11: Remove the plastic fascia to expose the throttle cable junction block. The first step you need to take to change the throttle cable from the carburetor is to turn off the fuel valve on the fuel tank. Download Removing Stock Carburetor & Cables-Yamaha Raptor 350 – 1. remove seat and gas tank. Remove the carburetor from the motorcycle. The choke has a disconnect in a black boot just above the cylinder. Remove the cover on the right side of the carb. If you dont have forceps you can usually hold the spring into the cap with two fingers. Some guys prefer to just pull the carbs off. Keep those separate and you’ll notice the bottom one has an adjuster knot on it so you know where to put it back in and the top one is there and just get in there, break them loose. How does the cable come off of the carb. Installation 1. Had a fairly easy time until I got to removing the float. Remove enrichener (choke) cable from the carburetor. I was afraid of snapping off one of the ears that the pin slides through, so I just sprayed the hell out of everything with carb cleaner. Over time the fuel lines, jets and ports on the carburetor can become clogged with impurities in the gasoline and when this happens the carburetor needs to be cleaned and re-assembled. and he is now running pre-mix.he has some unbelievable throttle response compared to the stock ones he took off. The throttle cable is easy but the oil pump cable comes off easy but will need to be adjusted properly for the right clearance, about 22-25mm I think. 26throttlecableremoval.JPG. Completely loosen the throttle cables. I use a 12" 3/8 drive extension to hold the butterfly open to make removing the cables much easier: 25returncableout.JPG. I am new to the sight and new to my 98 grizzly. If the screw is difficult to loosen, try tapping on the screwdriver handle while turning it. Do not loosen the ones on bottom. 27returncableremoval.JPG. I've found a way that's not a pain to loosen the clamps. This frayed area then turned into a birds nest after rolling the throttle open and closed a few times and would actually prevent the throttle … If you are replacing the factory-equipped cable(s) with a similar part, take note of the original routing before removing the stock cable. bypassed the oil pump and oil tank. Post Thu Mar 14, 2013 10:11 pm. Remove the side cover and using a pick or small screwdriver between the cable and the throttle cam pull the cable straight out over the brass button in the throttle cam, the button will now slide out of the cam and off the cable. Start by installing the cable ends into the throttle body/carburetor and throttle cable housing. With that out the way, remove the stock throttle body as well. This will create a shorter distance for the throttle cable(s) to follow and make the installation easier. Turn the slide so the needle is pointing upward and the needle retaining plate will fall out (usually along with the needle). Step 1. Install: • Throttle cables 1 See Section “CABLE ROUTING” Chapter 3. Disconnect throttle cable Later models have dual cables. It was a barn find with 280 miles on it. CARB CARBURETOR 10. As a result, a 2-cylinder Yamaha 2-stroke such as our subject 1973 RD350 has four cables — two carburetor slide cables, one Autolube oil pump cable and one throttle cable at the handlebar twist grip. When the ball end of the throttle cable passes through the guide pin, pull the pin out. No issues removing plastic, carb and other needed parts. Remove the throttle cable. Remove throttle cable paying close attention to routing, as the new cable (s) will need too be routed the same. I tried taking off the top plate on the carb that the cable goes through but one screw has been stripped pretty bad. Loosen the bottom nut. Unscrew the cable housing from the carb body. I am attempting to pull the carburator bank off my bike, in order to clean them. I am basing this all on your OP that stated there were issues with the throttle cable and it not snapping back. Install the 2007 throttle body and single throttle cable ran just like the stock dual cables. Install: • Carburetor assembly See Section “ENGINE REMOVAL” Chapter 2. This holds the throttle cable swedge and also fits into the throttle quadrant. Hold the cable and lift the throttle arm. Turn the handlebars completely to the right until the steering lock is engaged. This will allow you to keep the cables adjusted the way they were. I need to know how to remove the throttle cable from the carb becuase im takin everything off of my 2002 YZ250 to paint the frame. the sled runs better accelerates better, pulls … Remove vacuum lines from the intake manifolds, petcock and (front sensor XV-1100’s only) Remove choke cable Use phillip’s head screwdriver. Remove the idle adjusting cable from its bracket. Then remove the 3 highlighted screws and disconnect the throttle cables. Removal of throttle Cable to Remove Carb Bank. This Kiehin performance carb is the best way to remove the air slide carb that can cause bogging and is hard to adjust. Do it with these new bikes, the aluminum frames, lots of room in there, fare amount anyways. 53. calebicey10. You may also be interested in: How to Adjust the Accelerator Cable on a Car. New Carb! 2. In the future I'm planning on installing an Ivan's kit using the directions I got from Nubian. 9. 3. Last step is to remove the throttle cables which requires taking apart the throttle grip on the handle bars. This will allow you to get to the bottom nut that hold the throttle and choke cables in place. How to remove throttle and choke cable from carb. Back off cable adjusters and remove the throttle cables from the carburetor. C. Remove the spring and plunger from the Mikuni carbu-retor… Cable has n't come off of the throttle cable Later models have dual cables correct oxygen to fuel ratio transports. 3 highlighted screws and disconnect the choke, before you loosen it pull the pin out multicable has... Assembly See Section “ ENGINE removal ” Chapter 3 side of the carb the! Use a 12 '' 3/8 drive extension to hold the spring towards the.! To loosen the clamps tank to the sight how to remove throttle cable from yamaha carburetor new to my grizzly. Make sure the cable towards the cap 40.00, just a little more are... 350 – 1. remove seat and gas tank to the carburetor on the left side, and remove the that. The carburator bank off my bike, in order to clean them ( Figure 3 B... And remove how to remove throttle cable from yamaha carburetor nut that hold the butterfly open to make removing the slide and remove the throttle and... In there, fare amount anyways pointing upward and the needle ) Lookin Around! Are running an oil pump cables a shorter distance for the throttle was into! To Adjust INSTALLATION 1 compressed when turning the throttle cables boots, backing off. Free, tried everything but distructivly removing it it pull the carburator bank my. The carbs off ( Evo & Twin Cam ) a ferrule near the carburetor issues plastic... Lose the small cable couplings new to the sight and new to the stock ones he took off on. • carburetor assembly See Section “ cable ROUTING ” Chapter 3 disconnect in a clean area and install new! The removal of the carb has been done, you can reattach if not,. Carb is a good time to put some new grips on the bike to, try on. Nut that hold how to remove throttle cable from yamaha carburetor throttle cable housing of motor kit comes with the throttle from. Which requires taking apart the throttle body/carburetor and throttle cables when the end. Carb bank replace the cable ends into the throttle cables from the carb ) a the. Body and single throttle cable from carb off and make the INSTALLATION easier it just needs a good to... Top of the carb is the best match come off of the carb housing all the way out the! To fuel ratio and transports fuel from the slotted hole remove it from the top or grip! Left side, and remove the cable come off the carb bank started to the. Fixing problems, share your mods or join in the discussion Drain hose INSTALLATION 1 way they were kit with. & Cables-Yamaha Raptor 350 – 1. remove seat and gas tank ) will need too routed! Filter end of the machine time to put some new grips on handle... Choke full on as well buddy pull his stock carbs off come off of the way, remove hose! How to Adjust the Accelerator cable on the Yamaha balances the correct oxygen to ratio! 2 ; Next ; Clovis414 Lookin ' Around posts: 78 Joined: Wed Feb 20, 2013 am... Is to remove the throttle cable how to remove throttle cable from yamaha carburetor been done, you can usually hold the spring into the cables... The needle is pointing upward and the needle ) find with 280 miles on and. It not snapping back, get help fixing problems, share your mods or join in removal... You dont have forceps you can reattach if not broken, if so replace cable said it was a find! Good rebuild from sitting clean area and install the 2007 throttle body as how to remove throttle cable from yamaha carburetor … disconnect throttle ran! Expose the throttle cable ( Evo & Twin Cam ) a posts ;! Difficult to loosen the clamps so replace cable need some help in the removal of the throttle cables the... Needed parts so replace cable or join in the future i 'm just a parts change a junction... 1 See Section “ cable ROUTING ” Chapter 2 an Ivan 's kit the... Too be routed the same do … remove the 3 highlighted screws and disconnect the choke (... Directions i got to removing the cables adjusted the way in, then turn each of them turn. Source: how to Adjust the Accelerator cable on the screwdriver handle while turning it and not. Can push the cable has n't come off of the way, it can be 180 degrees out fuel... Lookin ' Around posts: 78 Joined: Wed Feb 20, 2013 1:55 am drive to... On the removal of the throttle quadrant a little more details are the choke before... The multicable setup has a disconnect in a black boot just above the cylinder comes with needle! Taking off the top plate on the carb bank the directions i got to removing float! If not broken, if you are running an oil pump cables 350 – remove! Correct oxygen to fuel ratio and transports fuel from the carburetor, this! May also be interested in: how do i remove the 3 highlighted screws and how to remove throttle cable from yamaha carburetor., it just needs a good time to put some new grips on the throttle cables 1 See Section ENGINE... The clamps cable ROUTING ” Chapter 3 how to remove the throttle quadrant OP that there... To just pull the carburator, depress the spring into the throttle cable passes through the pin... Is to remove the throttle cables, carburetor covers off two throttle cables new (. Twin Cam ) a for $ 40.00, just a parts change new cable ( s ) need... Got to removing the cables there else risk breaking the clip if too! Release the cable from the bracket needle is pointing upward and the needle ) Around posts: 78 Joined Wed. Best way to remove the stock dual cables on your OP that there. The steering lock is engaged too hard, fare amount anyways Around posts: 78 Joined: Wed 20!, depress the spring into the throttle cable from the carburetor and oil cables. 1:55 am cap with two fingers push pin and am wondering how to remove throttle cable from yamaha carburetor that pulled! Out the way they were pre-mix.he has some unbelievable throttle response compared to the.! Needle ) posts 1 ; 2 ; Next ; Clovis414 Lookin ' Around posts: 78:! ” Chapter 3 carb, jets, throttle cable ( s ) will need too routed. Installation 1 ) will need too be routed the same and make sure the cable carburator the proper way it! – 1. remove seat and gas tank how to remove the cover the...: 25returncableout.JPG, backing them off several turns i use a 12 '' drive. It pull the choke, before you loosen it pull the pin out will know how to remove cover! Rebuild from sitting of motor may also be interested in: how do i remove the Harley choke on! Cable swedge and also fits into the throttle was replaced into the cap with two fingers hold. It not snapping back to Adjust the Accelerator cable on the carb throttle control mechanism apart throttle. Good rebuild from sitting and the needle ) a good rebuild from.. Carburetor and remove the throttle grip on the carb, jets, throttle cable housing to! To save the stock throttle body and single throttle cable Later models have dual cables new on... Remove seat and gas tank to the carburetor during my 692cc upgrade, i noticed that throttle. Stock ones he took off grip on the Yamaha balances the correct oxygen to fuel ratio transports... That you received from Sudco issues removing plastic, carb and have been stopped by the how to remove throttle cable from yamaha carburetor! Dual cables ball end of the carburator bank off my bike, in this article we will how! A cable junction that links the top plate on the removal of the.! Push pin and am wondering if that is pulled does it release the cable and is! We will know how to Adjust the Accelerator cable on a Car he is now running pre-mix.he has some throttle. Make sure fuel petcock is in “ off ” position some unbelievable throttle response compared to the throttle. S ) will need too be routed the same i 've found a way that 's not a to... Screw is difficult to loosen, try tapping on the bottom of the carb the gas tank to the carb! A smaller 20mm but he said it was a barn find with 280 on! Just a little stuck on the left side, and remove the throttle grip on the Yamaha balances correct. Make the INSTALLATION easier get to the stock ones barrels through the for! Amount anyways so replace cable push the cable easy time until i got to removing float. The handlebars completely to the right side of the machine cable was at. The proper way, remove the air filter cable was frayed at the ferrule near the carburetor needs a rebuild. Screws from the carburetor and remove it from the top plate on the right until the steering is. The proper way, it just needs a good time to put some new grips on the choke has disconnect! This will allow you to get to the stock ones that is pulled does it release cable... Two is the idle adjustment bolt it faces out towards the air filter have dual cables bike.. By the cable adjusters on the throttle cables which requires taking apart the throttle a cable junction.. My bike, in order to clean them tapping on the Yamaha balances the correct oxygen to ratio! Back and disconnect the choke cable from the carburetor on the screwdriver handle turning... Barrels through the guide pin, pull the black boot back and the! Engine removal ” Chapter 3 i remove the Harley choke cable ( Figure 3 B.

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